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Forging Line : How to Make Basin Gear

Basin gear forging line include basin gear production process, flow chart, process analysis. Basin gear forging line is feasibility to achieve automation.

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 Basin Gear Forging Line Production Process

Band Sawing or Disc Sawing - Medium Frequency Induction Furnace Heating - Pneumatic Forging Hammer, Special Hydraulic Forging Press, Mechanical Forging Press making ring and forging rough blank - Rolling Ring Machine making ring - Hammer or Electric Screw Press Final Forging Forming -  isothermal normalizing - Surface Treatment.

Basin Gear Forging Line Flow Chart

forging line : how to make Basin gear

Basin Gear Gorging Line Process Analysis (Comparison)

Cutting: The weight of the basin gear is usually 35-60 kg. Bar diameter is usually Ф120-Ф180, gear steel is soft, the material diameter is large, can’t use the bar cutting machine, it is recommended to use disc saw or band saw.

 

 Productivity

Degree of
Automation

Aut Quantity

Labor Cost

Equipment
Investment

Band Sawing Machine

 high

high

good

low

high

Circular Saw

 low

low

good

high

low

Making blank:The heating of the bar need to upsetting, punching, adjusting height, to ensure that the expansion ratio in a reasonable range, the making blank is the most important step in the whole process, commonly used three kinds of equipment,

 

 Productivity

Quality of
Blank

Labor Cost

Degree of
Automation

Equipment
Investment

Pneumatic Hammer Making Blank

 low

general

high

low

low

Special Hydraulic Forging Press
Making Blank

 high

high

low

high

 

medium

 

Mechanical Forging Press
Making Blank

 high

high

 

medium

 

high

high

Final Forging: Final forging after rolling ring, we can use forging hammer or screw press. at present, forging hammer have full hydraulic forging hammer and CNC forging hammer, screw presses have friction presses and electric screw presses.

 

 Productivity

Product Quality

 Degree of
Adapt to Automation

Equipment
Investment

Product Quality

Forging Hammer

 High

good

general

medium

good

Electric Screw Press

 High

good

good

High

good

Basin Gear Forging Line Feasibility to Achieve Automation

Reasonable matching equipment, can be fully or part of the realization of automation. Recommended configuration for automated production line is as follows:

Medium frequency induction heating furnace - special hydraulic forging press making blank / mechanical forging press making blank - rolling ring machine making ring - electric screw press final forging

Basin Gear Forging Line Engineering Case

forging line

 

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